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facility and equipment list

Tungsten Carbide Coating

MACHINING & GRINDING
   

LATHES
LeBLOND  32" X  252"
LeBLOND  32" X  312" 
2 x RYSAN  27" x  120"
LEHMAN  42" x  72" 
NATIONAL  36" x  120" (8" H/S) 
CLAUSEN 16" X 60"

CLAUSEN 22" X 120"

MAZAK QUICKTURN NEXUS 350-11 CNC LATHE
MAZAK M5 CNC  LATHE  – 24 ” SWING, 13 ”
OVER  CROSS  SLIDE, 102 ” C  to  C 

GRINDERS  ­ O.D.
NORTON  O.D. 42" X  240" 
CYLINDRICAL ­LANDIS  18" x  72"

CYLINDRICAL ­LANDIS  36" x  96" 

CYLINDRICAL ­LANDIS  14" x  120" 

CYLINDRICAL ­VEB  20" X  110"

CYLINDRICAL­ECOTECH  25" X  165"

GRINDERS  ­ I.D. 
HEALD  PLANETARY  I.D. 10" X  54" 
HEALD  I.D. 20" X  16" 
HEALD  74  
HEALD  272  

CHURCHILL  PLANETARY  40" X  96" 
 

OTHER  GRINDERS
TOOL  POST ­DUMORE  (2) 
ROTARY  SURFACE ­HEALD  

BUILDING  SPACE
92,000  SQ. FT. 

THERMAL  SPRAY

THERMAL  SPRAY  FACILITY
8 – THERMAL  SPRAY  CELLS  
5  – THERMAL  SPRAY  STATIONS  
 

THERMAL  SPRAY  EQUIPMENT  
6  ­ J.P. 5000  H.V.O.F. SPRAY  SYSTEMS
1  ­ DJ ­C  SPRAY  SYSTEMS
4  ­ JET  KOTE  H.V.O.F. SPRAY  SYSTEMS  
1  – MP ­100  (JET ­KOTE  / PLASMA)
1  – MP ­50  (JP ­5000  / JET ­KOTE) 

2  ­ FST PLASMA SYSTEM  
3  ­ PLASMA  NON ­TRANSFERED  ARC
SYSTEMS (METCO) 
5  ­ TWIN  WIRE  ARC  SYSTEMS 
(TAFA  & MILLER)
5  ­ COMBUSTION  WIRE  SYSTEMS  (METCO)
4  ­ COMBUSTION  POWDER  SYSTEMS
(METCO  & COLMONOY) 

 METALLURGICAL  LAB  FACILITY
* SAMPLE  / COUPON  PREPARATION
* MICROSCOPY  EVALUATION
* LIGHT  OPTICAL  
* SURFACE  PROFILE  READINGS  
* BOND  LINE  CONTAMINATION
* MICRO ­HARDNESS
* DIGITAL  IMAGING
* SURFACE VISUAL COMPARATORS FOR
CLEANINLESS AND/OR CONTAMINATION  
 
* ADHESION TESTS FOR BOND AND
TENSILE STRENGTH  
 
* MICROGRAPHIC EVALUATION COMPLETE WITH COMPUTER GENERATED PHOTOGRAPHS  

MILLS  ­ HORIZONTAL  & VERTICAL
5" BAR  HORIZONTAL  BORING  MILL
- 42" ROTARY
TABLE  
- 4 AXIS DIGITAL  READ  OUT

INDEX  MILLING  MACHINE  
MILWAUKEE  MILLING  MACHINE
ACER  MILLING  MACHINE

STANKO  VERTICAL  BORING  MILL  110"
BULLARD  VERTICAL  BORING  MILL  96"
BULLARD  VERTICAL  BORING  MILL  54" 

BULLARD  VERTICAL  BORING  MILL  42" 
HELICAL  THREAD  MILL  26" X  96" 
TOSHIBA  CNC  VERTICAL  MILL  – X24 ’ – Y36 ” – Z84 ” PROGRAMABLE  4TH  AXIS 

OTHER  MACHINERY
DRILL  PRESSES  
HYDRAULIC  PRESS  
STRAIGHTENING  PRESS  
CINCINNATI  RADIAL  ARM  DRILL  
 

HONING  CAPABILITIES
O.D. & I.D. HONE ­SUNNEN

AJAX  24" x  120" 

MORANDO  24" x  160" 

SPECIAL  SERVICES
PORTABLE  GEAR  PULLER  
BEARING  WARMER  26" X  15" 

GRANITE  INSPECTION  TABLE  3' X  9' 
HYDROSTATIC  TEST  STAND    

LIFTING  CAPACITY
60  TONS 

BLASTING  EQUIPMENT  (SURFACE  PREP)
1  ­ 20' x  20' BLAST  ROOM
3  ­ BLAST  CABINETS  (SMALL) 
2  ­ VACUUM  BLASTS
1  ­ SHOT  PEEN    

TURNING  EQUIPMENT  FOR  SPRAY  SHOP
5  ­ TURNING  LATHES ­(UP  TO  60" DIA. & 20' LONG)
6  ­ TURN  TABLES ­(UP  TO  6'DIA.)
1  ­ SET  OF  TANK  ROLLERS  1  ­ SET  OF  CENTERLESS ROLLERS
    

AUXILIARY  EQUIPMENT
4  ­ MOTOMAN  6  AXIS  ROBOTS
1  ­ FANUC  6  AXIS  ROBOT
1  ­ META-LAX VIBRATORY STRESS RELIEF1701 CONTROLLER WITH A1FDINDUCER. PARTS TO 10,000 lb

LASER   
2  ­ COHERENT ISL 4000L 4kW DIRECT DIODE LASERS WITH FRAUNHOFER COAXIAL CLADDING NOZZELS
1  ­ COHERENT 1000L 1KW FIBER LASER WITH PRECITEC YC 50 CLADDING NOZZEL

1 ­ Fanuc M710i six axis robot with coordinated motion Koike Aronson two axis positioner with 8000 lb capacity
1  ­ Fanuc Arc Mate 120 six axis robot with coordinated motion two axis positioner with 1000 lb capacity
1 ­ Motoman UP50 six axis robot with coordinated motion two axis positioner with 1800 lb capacity

 

 

 




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